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Ammonium Sulfate

Nitrogen fertilizer with proven performance

Ammonium sulphate nitrogen fertilizer crystals in bags for fertilizing plants

Ammonium Sulfate ((NH₄)₂SO₄) is a product manufactured on a large scale and used mainly as a nitrogen fertilizer in agriculture. In addition, there are numerous other niche applications, e.g. as a food additive and in drinking water treatment.

What is Ammonium Sulfate used for?

Fertilizer

The primary use of ammonium sulfate is as a fertilizer for alkaline soils. In the soil the ammonium ion is released and forms a small amount of acid, lowering the pH balance of the soil, while contributing essential nitrogen for plant growth.

Food Additives | Acid Regulator (E517)

As a food additive, ammonium sulfate is considered generally recognized as safe (GRAS) by the U.S. Food and Drug Administration, and in the European Union it is designated by the E number E517. It is used as an acidity regulator in flours and breads.

Treatment of drinking water

In the treatment of drinking water, ammonium sulfate is used in combination with chlorine to generate monochloramine for disinfection.

Tractor on a green field. Ammonium sulphate fertilizer is being spread.
Various types of bread and rolls. Ammonium sulphate is used, among other things, as an acidity regulator in flours and breads
Water treatment plant
Ammonium sulphate nitrogen fertilizer. Granules are applied to the soil under a young plant

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How is Ammonium Sulfate produced?

Ammonium sulfate can be obtained in a variety of ways, some of which are industrially produced, and some of which are by-products of certain industrial processes that are further processed or used.

Recovery of ammonium sulfate from wastewater containing sulfuric acid or ammonia

In industrial terms, ammonium sulfate is produced as a by-product in some chemical processes, especially in the production of caprolactam. Coarse-grained products (in the range of 2 to 4 mm) can be produced from such ammonium sulfate-containing wastewater in so-called DTB (Draft Tube Baffle) or Oslo crystallizers. This is important to ensure good spreadability when applying the fertilizer to the fields.

In the production of:

  • Caprolactam (CPL) → Polyamide 6 (textile fiber, film)
  • Acrylonitrile (AN) → Acrylamide, glue, solvent
  • Methyl methacrylate (MMA) → Acrylic glass (Plexiglas)
Process diagram: Recovery of ammonium sulphate as a by-product in the production of caprolactam.

Process: Ammonium sulphate as a by-product in the production of caprolactam

 

Synthetic production

Synthetically, ammonium sulfate is obtained by reacting gaseous ammonia and sulfuric acid. In this application, too, the processing of „waste sulfuric acid“ from production processes is more the reason for building ammonium sulfate plants than the global demand for ammonium sulfate. Due to unavoidable dissipative processes during the fast reaction, the product from reaction crystallizers is significantly finer and therefore cheaper than the higher quality product from DTB crystallizers.

Process example: Synthetic production of ammonium sulphate

Process: Synthetic production of ammonium sulphate

 

 

Desulfurization of coke oven gas

A comparable process for avoiding sulfur waste is also used in the purification of coke oven gas. Flue gas desulfurization produces ammonium sulfate as a byproduct.

Process: Recovery of ammonium sulphate during flue gas desulphurization

Process: Recovery of ammonium sulphate from coke oven gas

 

Regardless of the process, the ammonium sulfate produced is usually further purified and dried to remove impurities and produce a high quality end product. The crystals can then be processed into granules or powders for use in various other applications.

Why are centrifuges important in ammonium sulfate processing?

Centrifuges are used in the processing of ammonium sulfate to remove excess liquid such as sulfuric acid and other impurities by washing them out of the ammonium sulfate crystals. For economic reasons, solid-liquid separation is mainly performed with filter pusher centrifuges and CONTURBEX centrifuges.

SHS pusher centrifuge in fertilizer production
Pusher centrifuge SHS for monosodium glutamate
Interior view of a pusher centrifuge SHS with ammonium sulphate as product
12 sieve screw centrifuges type CONTURBEX H in a plant for Potash

Slijtagebescherming

De centrifuges van SIEBTECHNIK TEMA zijn speciaal geoptimaliseerd voor de betreffende scheidingstaak. Bij de materiaalkeuze hebben austenitisch en ferritisch roestvast staal zich bewezen in de centrifugebouw voor toepassingen onder normale belasting.

Voor processen waarbij schurende materialen worden verwerkt, moeten de centrifuges worden voorzien van een effectieve slijtagebescherming. Al sinds 1922, toen we begonnen met de verwerking van steenkool, hebben we slijtagebeschermingssystemen continu verder ontwikkeld.

Onze centrifuges kunnen worden uitgerust met geavanceerde slijtagebeschermingssystemen van bijvoorbeeld wolfraamcarbide, Stellite® of keramische tegels, om er maar een paar te noemen. Rubber- of matrixcoatings hebben zich ook bewezen in diverse toepassingen.

Indien nodig ontwikkelen onze ingenieurs nieuwe en efficiënte oplossingen op het gebied van coating-, hecht- en verbindingstechnologie voor onze klanten wereldwijd.

Materialen voor centrifugeonderdelen

Centrifugeonderdelen moeten niet alleen bestand zijn tegen hoge krachten, maar ook tegen procesgerelateerde belastingen zoals corrosie, slijtage en hoge temperaturen. Ook de kosten en de beschikbaarheid van materialen spelen een belangrijke rol. Onze klanten kiezen de benodigde materialen die in contact komen met het product op basis van deze zeer specifieke eisen.

Duplex- en hooggelegeerde roestvaste staalsoorten, Hastelloy® en titaniummaterialen voor een breed scala aan processen en belastingen maken deel uit van onze dagelijkse praktijk in de centrifugebouw. Ons kwaliteitsmanagement heeft zeer gedetailleerde en kosteneffectieve processen ontwikkeld voor ontwerp, fabricageprocessen en het testen van componenten op basis van Europese richtlijnen.

Typische plaatwerk- en smeedmaterialen voor componenten die in contact komen met vloeistoffen in centrifuges zijn onder andere

  • EN 1.4404 / AISI 316L
  • EN 1.4571 / AISI 316Ti
  • EN 1.4462 / AISI 318LN / Duplex
  • EN 1.4410 / AISI F53 / Super Duplex
  • Lean Duplex
  • EN 1.4539 / AISI 904L
  • EN 1.4547 / 254SMO®
  • EN 1.4529 / AISI 926
  • EN 2.4819 / INCONEL® Alloy C-276
  • EN 2.4602 / Hastelloy® C22
  • EN 2.4610 / Hastelloy® C4
  • EN 3.7035 / Ti-II / Titan 994-Ti-grade 2
  • EN 3.7235 / Ti-IIPd / Titan 994 Pd-Ti-grade 7
  • and their casting materials

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